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I can't recall the member here nor could I find the thread, but they made an awesome custom oversized rubber mallet/hammer. I decided to try my self and it's no where near as good as theirs, but it will serve the purpose I needed as a prop for my evil clown/carnival section. I used a wooden flag pole for the base, foam yoga roller for the mallet part. Used rubberized paint and burn the handle for added effect. Wanted it to look a little rough and ragged and then tossed a little fake blood for effect. Overall it turned out ok and cost very little to make. Thanks for the idea goes to the other member here whose hammer is much nicer than mine lol.
 

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I've seen a mallet made of foam and carved to look like a section of log. This looks much more evil. The candy cane handle is a sinister effect!
 
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