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Discussion Starter · #1 ·
My Most Detailed Prop Build for 2013 COMPLETED

One of my goals for this year was coming up with a method to make my figures so that I could vary the poses from the standard straight style. Most of my stand up props are made with 2x4 legs and pvc upper bodies which work fine but it didn't offer much variety.
Since I bought a welder last year and am trying to learn to weld, I decided to give a steel body a try. It would allow me to design props in a wider variety of poses and be plenty rigid and strong so that they could handle pneumatic cylinders for upper body motions.
I was inspired for my first try at this by a small concept drawing I found for a character for the Pirates of the Caribbean ride. He was never used and I thought it would be really cool to try and bring him to life.

Drawing Cartoon Sketch Illustration Fictional character


I started out with a pvc frame and used the joints and fittings from Spider Hill Prop Works - http://www.spiderhillpropworks.com/s...tegory&path=35 to build up the design and try different poses. They worked great for this and would actually be great for the final prop if it was static.

Exercise equipment Plant


However, since I wanted a 3 axis talking skull and pneumatically controlled arms, I needed a stronger framework so it was on to the metal work.
After lots of cutting, fitting, welding and grinding he started to take shape.

Product Blue-collar worker Denim Wood Fence


Table Furniture Room Chair Floor


My original idea was to take the Lindburg skull that I had mounted a Triaxial 3 axis skull kit in - http://triaxialskulllabs.com/webstore/ and just add a skin to which I would then paint up. Not the best solution as it didn't really look like I wanted but it would do. My good friend Bobzilla happened to stop by the house and saw what I was working on and asked if he could help with the skull. I was ecstatic to have his great talents applied to the project and quickly handed the skull over to him. Here's the skull after the first bit of work by Bob with a lot of work left to bring him to life.

Face Head Skull Forehead Jaw


I'll be updating the thread as the build progresses.

Here's the combined build video

 

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Discussion Starter · #6 ·
Looking forward to this.....rumour has it you have a great controller to control it too.
I'll actually be using 3 boards to control him. My "Kitchen Sink" controller will be the master and it will use the Scary Terry jaw controller that tstraub designed and my "EZ 4" which will be running the random head movement for the 3 axis skull.
 

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Discussion Starter · #12 ·
UPDATE

He's coming along with some of the muscles and brains being added. I tested the pneumatics and am very pleased with the arm motion.

Machine



The head is also making progress and more like a face and less like a skull.

Jaw Head Skull Bone Mouth
 

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Discussion Starter · #20 ·
UPDATE

The full electronics package has been hooked up and tested, the body is starting to get built out and body parts are being added. You can also see that the head is really coming along.

Machine Technology Robot


Here's a close up of the head -

Head Jaw Skeleton Animation Art


I have all the electronics working and he'll be reciting a new audio track that Dead Things will be recording.
Now that the body is being filled out, my wife is starting to sew the costume. We've already had to get a bit creative figuring out how to get skinny pants on a wide stanced welded frame.
Always new challenges!
 
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