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I print out my lettering, cover the are on my tmbstone where the lettering is going with blues painter's tape, glue lettering down with spray adhesive, trace the lettering with an exacto knife or an exacto knife wood burning tip, i then dremel out the design. To give it a rough look i then use my wood burner again and very slowly and carefully deatial each letter. Its a lot of work and takes a long to do so i usually don't do this for my lettering.

In all honesty, nothing about halloween decorations is suppose to look perfect. Its suppose to look rundown and old and aged. Just my opinion. If it looks perfect it looks to fake.
 
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