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Wooden Armatures
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Old 11-23-2008, 03:42 PM
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Default Wooden Armatures

I know most of you use PVC armatures to build your props, but I thought I would post my wooden ones for an alternative choice.

I originally built them before I was on any of these forums and knew about anything else. I had a bunch of wood around so I built them, and as they have evolved a bit over the years I have found that they have a few advantages over the PVC models. Depending on how you assemble your guys, that might be of interest to some folks.

They are sturdy, but fold up flat and quite compact for storage. The big plus is that you can whack any fastener you want into them. I use chicken wire for bodies and can staple it on very quickly. You can also add screws, nails etc. anywhere you like.

There are some variations in my collection but they generally now consist of 2x3 stock for the spine , shoulder, and hip pieces (this one is 2x2 but I found them a bit weak) and 2x2 stock for the limbs. I cut the pieces to length using the calculator here:

Zombietronix - Prop Building Calculators


The spine/shoulder/hip assembly is glued and screwed together and must be very strong as everything else is attached to this.

The shoulder and hip joints are made of angle iron, and the double angle assembly allows great range of motion. The elbow, knee joints can be done a variety of ways, depending on the range of motion required.

Here's a few pics:

Folded for storage

vacation08 187.jpg


Setup to use

vacation08 189.jpg


Hip/Shoulder joint


vacation08 192.jpg


Another possible elbow/knee for greater motion


vacation08 190.jpg



Cheers
Don

Last edited by Frosty Don; 11-27-2008 at 08:25 PM.
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Old 11-23-2008, 05:30 PM
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Now this idea I like !! I will certainly work on replacing a couple of my PVC armatures for next year using this method.
I do need something a little more sturdy but with free moving arms for one of my witches and this looks like the ideal solution.
Be warned though ... be prepared for questions when I start !
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Old 11-23-2008, 05:42 PM
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wow great post, thanks. I'm gonna try this.
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Old 11-25-2008, 05:39 AM
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Wow! I love it. I am going to have to make a couple of these. Do you have any close up pictures of the hip joints?
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Old 11-25-2008, 09:13 AM
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Quote:
Originally Posted by sheepies666 View Post
Wow! I love it. I am going to have to make a couple of these. Do you have any close up pictures of the hip joints?


Hip joints are the same as the shoulder joints. Some of my props have one angle for the hips since it's sturdier, but it doesn't allow nearly as many possible postures.

Cheers
Don
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Old 11-25-2008, 09:26 AM
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Hey Frosty, thanks for posting this, I've been doing wooden armitures for a long time now, but I've been too embarassed to post pics of them, because the PVC ones looked so nice and neat, maybe when I get home tonight, I'll take some pics of the joints and post them so you all can take a look.
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Old 11-25-2008, 10:01 AM
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Wow. Looks strong like bull.
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Old 11-28-2008, 06:19 PM
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One of the most useful posts I've seen. You've also given me an idea to make frames for pneumatic pop-ups out of wood instead of paying someone to weld steel pipes together. THANKS!!
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Old 11-28-2008, 08:42 PM
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Ya, wood seems a bit under utilized.

It's available everywhere and most people have the tools to work it. The thing that many people don't know or forget about wooden props is that you should always glue any joints as well as use mechanical fasteners like nails, screws, etc. Without glue the joints tend to wobble and loosen up almost immediately.
I like polyurethane glues like "Gorilla Glue" . They are extremely strong and, best of all, will foam up and fill in any imperfect joints to make them very solid. On props like this, where the joint isn't visible, the ugliness of it doesn't matter as long as it holds well.

Don
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Old 11-29-2008, 08:53 PM
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Hey Frosty, did you make the angle brackets yourself or are they store-bought? I love the fact that these things fold up like that. You could have a small army of these and stack up the frames in the shed in the off season.
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