I know most of you use PVC armatures to build your props, but I thought I would post my wooden ones for an alternative choice.
I originally built them before I was on any of these forums and knew about anything else. I had a bunch of wood around so I built them, and as they have evolved a bit over the years I have found that they have a few advantages over the PVC models. Depending on how you assemble your guys, that might be of interest to some folks.
They are sturdy, but fold up flat and quite compact for storage. The big plus is that you can whack any fastener you want into them. I use chicken wire for bodies and can staple it on very quickly. You can also add screws, nails etc. anywhere you like.
There are some variations in my collection but they generally now consist of 2x3 stock for the spine , shoulder, and hip pieces (this one is 2x2 but I found them a bit weak) and 2x2 stock for the limbs. I cut the pieces to length using the calculator here:
Zombietronix - Prop Building Calculators
The spine/shoulder/hip assembly is glued and screwed together and must be very strong as everything else is attached to this.
The shoulder and hip joints are made of angle iron, and the double angle assembly allows great range of motion. The elbow, knee joints can be done a variety of ways, depending on the range of motion required.
Here's a few pics:
Folded for storage
vacation08 187.jpg
Setup to use
vacation08 189.jpg
Hip/Shoulder joint
vacation08 192.jpg
Another possible elbow/knee for greater motion
vacation08 190.jpg
Cheers
Don