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Old 03-30-2008, 01:08 AM
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Blinky The House Elf
 
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Quote:
Originally Posted by HalloweenBob View Post
Then, I worked on making the small steel armatures that attach to the center rod that goes through the rod end which is attached to the skull.

I posted a drawing of this on the first page. I will have all 4 of my rods in the next few days, and will take pictures of those as soon as I get them. For now, here is the drawing again:



The thin piece of metal between the two nuts where it says, "Rotate Armature Attached Here" is the piece I made next. In the drawing, you are seeing a side view, so it doesn't look like much. Using the one my friend fabricated for my first complete rod as a model, I made three more. Mine didn't come out as pretty, but they will be just as functional.

I started with a small random piece of steel.



Then I drew the shapes I needed to cut out with a sharpie and put it in a vise:



Next, with a hacksaw....a VERY DULL hacksaw, I did my best to cut out the pieces, and file the edges down. I put the three pieces back in the vise and drilled out the large holes where the rod goes through, then turned them over to drill and tap the holes that I will connect the linkages to that will rotate the skull left and right:



Finally, I tapped the holes:



And now I have all 4 of the rotate armatures needed for the central rods:



As I said, Mine were not pretty, but the holes are in the right places. My friend made the second one in. That's the one I copied. It does not have to be exact....thank goodness.

As I mentioned, I'll have a lot more detail on the central rod in the next few days.
I have found that a metal coat hanger wire works well to just cut the length you need and super glue it in the ends of link set-ups. I also use a ball and cap on the jaw wire ( this is the little thing that looks like a trailer hutch and the cap snaps down over it. and swivels ) that way the wire has less stress and don't break or rust. Hi HB its Blinky
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